Elmomc Gold Line Digital Servo Drives-Gold Whistle Manuel d'utilisateur

Gold Whistle Digital Servo Drive Installation Guide July 2014 (Ver. 1.208) www.elmomc.com

Gold Whistle Installation Guide Safety Information MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 10 1.3. Directives and Standards The Gold Whistle confor

Gold Whistle Installation Guide MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 11 Chapter 2: Product Description 2.1. Functional Description The Gold Whi

Gold Whistle Installation Guide Product Description MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 12 supply algorithm enables the Gold Whistle to operate

Gold Whistle Installation Guide Product Description MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 13 2.2.4. Advanced Filters and Gain Scheduling • “On-t

Gold Whistle Installation Guide Product Description MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 14 2.2.7. Feedback Ports Options • There are Port A an

Gold Whistle Installation Guide Product Description MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 15  Supports 1 V PTP Sin/Cos  Sin/Cos Frequency: up

Gold Whistle Installation Guide Product Description MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 16 2.2.10. Safety • IEC 61800-5-2, Safe Torque Off (ST

Gold Whistle Installation Guide Product Description MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 17 2.2.13. Built-In Protection • Software error handli

Gold Whistle Installation Guide Product Description MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 18 2.3. System Architecture Figure 1: Gold Whistle S

Gold Whistle Installation Guide Product Description MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 19 2.4. How to Use this Guide In order to install and o

Notice This guide is delivered subject to the following conditions and restrictions: • This guide contains proprietary information belonging to Elmo

Gold Whistle Installation Guide MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 20 Chapter 3: Technical Information 3.1. Physical Specifications Feature

Gold Whistle Installation Guide Technical Information MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 21 Elmo now offers a 200 VDC maximum output rating sel

Gold Whistle Installation Guide MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 22 Chapter 4: Installation The Gold Whistle must be installed in a suitable

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 23 3. To ensure that the Gold Whistle you have unpacked is the

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 24 4.3. Connectors The Gold Whistle has nine connectors. 4.3.

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 25 4.3.2.2. Main Power For full details see Section 4.7.2. P

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 26 4.3.2.4. Connector J2 Feedback A/B/C, Digital Halls – see

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 27 Pin (J2) Signal Function 11 PortA_ENC_INDEX- Port A - in

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 28 Pin (J2) Signal Function 34 EtherCAT: PHY_OUT_TX+ EtherC

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 29 4.3.2.5. Connector J1 I/O, LEDs, STO (safety) For full det

Revision History Version Date Details Ver. 1.0 September 2010 Initial release Ver. 1.1 January 2010 Several updates throughout the manual Ver.

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 30 Pin (J1) Signal Function 19 LED2 Bi-color indication out

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 31 4.4. Mounting the Gold Whistle The Gold Whistle was designe

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 32 When the Gold Whistle is not connected to a metal chassis, t

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 33 NOT USE A COMMON GROUND PLANE. Shorting the commons on the I

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 34 4.6. The Gold Whistle Connection Diagram Figure 4: The Gol

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 35 4.7. Main Power, Auxiliary Power and Motor Power The Gold W

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 36 Figure 6: DC Brushed Motor Power Connection Diagram 4.7.2.

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 37 4.7.2.2. Auxiliary Power Supply (Optional) Note: The sourc

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 38 4.7.2.3. Power Rating 200 V For Power Rating 200 V, two pow

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 39 4.7.2.4. Power Rating 100 V 4.7.2.4.a Single Power Supply

Elmo Worldwide Head Office Elmo Motion Control Ltd. 60 Amal St., P.O. Box 3078, Petach Tikva 49516 Israel Tel: +972 (3) 929-2300 • Fax: +972 (3) 9

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 40 4.7.2.4.c Shared Optional Backup Supply A Main DC Power Sup

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 41 4.8. STO (Safe Torque Off) Inputs Activation of Safe Torque

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 42 Figure 11: STO Input Functionality – Schematic Drawing The

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 43 The figure below is for PLC. Figure 13: STO Input Connectio

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 44 4.9. Feedback Figure 14: Feedback Ports on J2 The Gold Whi

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 45 4.9.1. Port A (J2) Port A supports the following sensor inp

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 46 4.9.1.1. Incremental Encoder Figure 15: Port A Incremental

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 47 4.9.1.2. Absolute Serial Encoder Figure 16: Absolute Seria

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 48 Figure 17: Absolute Serial Encoder – Recommended Connection

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 49 4.9.2. Port B (J2) Port B supports any of the following sen

Gold Whistle Installation Guide MAN-G-WHIIG (Ver. 1.208) 5 Table of Contents Chapter 1: Safety Information ...

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 50 4.9.2.1. Incremental Encoder Figure 19: Port B Incremental

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 51 4.9.2.2. Interpolated Analog Encoder Figure 20: Port B - I

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 52 4.9.2.3. Resolver Figure 21: Port B – Resolver Connection

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 53 Pin (J2) Signal Function 2 PortC_ENCO_A- Buffered Channe

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 54 4.10. User I/Os The Gold Whistle has six programmable digit

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 55 Figure 23: Digital Input Connection Diagram – TTL Level See

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 56 Figure 24: Digital Input Connection Diagram – PLC

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 57 4.10.2. Digital Outputs (J1) The outputs conform to the TTL

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 58 4.10.3. Analog Input Pin (J2) Signal Function 22 ANALOG1

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 59 4.11. Communications The communication interface may differ

Gold Whistle Installation Guide Table of Contents MAN-G-WHIIG (Ver. 1.208) 6 4.3.2.3. Auxiliary Power Connector ...

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 60 Figure 27 describes the RS-232 connection diagram: Figure 2

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 61 4.11.2. CAN Communication (J2) Note that CAN functionality

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 62 Figure 29: CAN Network Diagram Caution: When installing CA

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 63 4.11.3. USB 2.0 Communication (J2) The USB network consists

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 64 4.11.4. EtherCAT Communication (J2) To use EtherCAT and Eth

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 65 Figure 31: EtherCAT Connection Schematic Diagram

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 66 The diagram above ignores line interface for simplicity. Wh

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 67 Pin (J2) Signal Function 26 +3.3V 3.3 V supply voltage

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 68 4.11.6. EtherCAT/Ethernet Line Interface Ethernet transceiv

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 69 4.14.2. Heat Dissipation Data Heat Dissipation is shown in

Gold Whistle Installation Guide Table of Contents MAN-G-WHIIG (Ver. 1.208) 7 5.1. Dimensions ...

Gold Whistle Installation Guide Installation MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 70 4.14.3. How to Use the Charts The charts above are based up

Gold Whistle Installation Guide MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 71 Chapter 5: Technical Specifications This chapter provides detailed techn

Gold Whistle Installation Guide Technical Specifications MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 72 5.2. Environmental Conditions Feature Details

Gold Whistle Installation Guide Technical Specifications MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 73 5.3.2. Velocity Loop Feature Details Controlle

Gold Whistle Installation Guide Technical Specifications MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 74 5.4. Feedbacks 5.4.1. Feedback Supply Voltage

Gold Whistle Installation Guide Technical Specifications MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 75 5.4.2.2. Digital Halls Feature Details Hall in

Gold Whistle Installation Guide Technical Specifications MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 76 5.4.2.4. Resolver Feature Details Resolver for

Gold Whistle Installation Guide Technical Specifications MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 77 5.4.3. Port C Feedback Output Feature Details

Gold Whistle Installation Guide Technical Specifications MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 78 5.5. I/Os The Gold Whistle has: • 6 Digital In

Gold Whistle Installation Guide Technical Specifications MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 79 5.5.2. Digital Output Interface – TTL Mode Ther

Gold Whistle Installation Guide MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 8 Chapter 1: Safety Information In order to achieve the optimum, safe opera

Gold Whistle Installation Guide Technical Specifications MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 80 5.5.2.2. OUT3 and OUT4 These outputs are 3.3V T

Gold Whistle Installation Guide Technical Specifications MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 81 5.6. Safe Torque Off (STO) The Gold Whistle has

Gold Whistle Installation Guide Technical Specifications MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 82 5.7. Communications Specification Details RS-2

Gold Whistle Installation Guide Technical Specifications MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 83 5.8. Pulse-Width Modulation (PWM) Feature Deta

Gold Whistle Installation Guide Technical Specifications MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 84 5.9. Compliance with Standards Specification D

Gold Whistle Installation Guide Technical Specifications MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 85 Specification Details EMC Approved IEC/EN 61800

Gold Whistle Installation Guide Safety Information MAN-G-WHIIG (Ver. 1.208) www.elmomc.com 9 1.1. Warnings • To avoid electric arcing and hazards